The D&S Scary Sharp(TM) System

Condensed Version or How to sharpen a plane blade with sandpaper.
Mercilessly butchered into a Condensed   "How to"   Version by J. Gunterman from the Original by the Steve Lamantia.

To lap the back behind the cutting bevel:

Use a very light coatings of   3M "77"   spray adhesive to temporarily glue small   1-1/2" x 3-1/2"   rectangular pieces of sandpaper along the edge of a sheet of   1/4" plate-glass.

The paper to use is Aluminum Oxide in grits 50, 80, and 100, and Silicon Carbide (wet-or- dry to you lay people) in grits of 150, 180, 220, 320, 400, 600, 1200, and 2000.   The plate glass should be placed with its edge flush to the edge of the workbench.   Grits can be skipped,   if desired,   but more time on each grit will then be required to fully remove the scratches from the previous grit.   Using the gradual progression as listed,   however,   will require only about a minute or so with each grit."

Lap the end one inch of the back of the iron on each grit in turn.   You could use it wet or dry.

About every ten seconds or so,   stop and brush off the sandpaper with a whisk broom and wipe the blade off on your shirt.

About ten minutes after starting,   you should have gone from 50 grit on up to 2000,   and there will be a mirror finish on the back of that iron the likes of which must be seen.

Then jig the blade in a Veritas honing jig or go it by hand--

Clamp the blade down in the Veritas blade-holder device,   taking care to have the bevel resting on the glass perfectly along both edges.   Adjust the microbevel cam on the jig up to its full two-degree microbevel setting --   and hone away on the 2000-grit.

Flip the blade over on the sandpaper several times,   hone and lap,   hone and lap,   each time gentler and gentler,   to remove the little bit of wire edge.

The resulting little thin secondary bevel should be quite shiny by this time.

Remove the blade from the jig,   and perform the   "shave some arm hairs off" test,   or the sharpness test of your own choice.

Of course,   the ultimate test of a plane iron's sharpness is what it does on wood.

When it is all done,   peel the sandpaper from the glass and throw it away.   Then,   scrape the little bit of residual adhesive from the glass with a razor blade,   a quick wipedown with acetone on a piece of paper towel,   and the cleanup is done in a minute.

No oil,   no water,   no mess,   no glaze or flatness problems to worry about,   and a cutting edge that is Scary-Sharp (TM).

I recently purchased this (a similar system)...
I bought the Coarse System and the Fine Sandpaper.

I was in the process of trying to find out where to buy all of the parts when I found this.   I immediately ordered it because I felt it was cheaper and faster than ordering the individual parts from various places and paying shipping for multiple shipments.

The only problem I had was getting the angle correctly in the honing jig...   Once I got the 'hang' of it,   it worked very well!

I had a few chisels that needed sharpening badly...   I started out on one that was even badly pitted!   I only set-up and used the coarse sandpaper to see how it worked.   It worked GREAT and I was surprised to see how well it cut it down to remove a lot of the pitting!   I ended up sharpening several chisels.

I also discovered that if I counted the strokes, it's easier than trying to Time the event...   I got so that each stroke took just about one second,   so I just counted to 120 per grit.

This site is maintained by:
Good-Lyddon Data Systems

Copyright © 2004-2005 Joe Lyddon,